{ "barrelCoupling": { "drillVoidsRemoved": true, "model": "distributed-plated-wall", "platingUm": 25, "quadrature": "uniform-perimeter-32-samples-per-cell-minimum-128" }, "board": { "cellMm": 0.1, "cols": 640, "copperUm": 35.0, "copperUmByLayer": { "B.Cu": 35.0, "F.Cu": 35.0 }, "description": "Adom electronic load R0, 64 x 72 mm, 2 layers; engineering prototype", "dielectricMm": [ 1.53 ], "heightMm": 72.0, "layers": [ "F.Cu", "B.Cu" ], "name": "Adom electronic load R0, 64 x 72 mm, 2 layers; engineering prototype", "rows": 720, "stackupSource": "explicit-spec", "thicknessMm": 1.6, "widthMm": 64.0, "x0": 98.0, "y0": 30.0 }, "chips": [ { "airW": 0.08, "dielW": 0.244, "otherViaW": 0.0, "otherVias": 0, "planeW": 2.677, "platedPadW": 2.538, "platedPads": 3, "reference": "Q1", "riseC": 590.2, "riseMovingC": 519.7, "tabNet": "LOAD_POS", "viaW": 0.0, "vias": 0, "viasWanted": 0, "watts": 5.5, "x": 127.46, "y": 82.0 }, { "airW": 0.037, "dielW": -0.047, "otherViaW": -0.008, "otherVias": 1, "planeW": 0.115, "platedPadW": 0.0, "platedPads": 0, "reference": "RSH1", "riseC": 140.0, "riseMovingC": 77.9, "tabNet": "SHUNT_P", "viaW": -0.066, "vias": 3, "viasWanted": 0, "watts": 0.030025925925925928, "x": 136.625, "y": 85.7 }, { "airW": 0.037, "dielW": 0.025, "otherViaW": 0.0, "otherVias": 0, "planeW": 0.316, "platedPadW": 0.0, "platedPads": 0, "reference": "D1", "riseC": 138.1, "riseMovingC": 73.7, "tabNet": "LOAD_POS", "viaW": 0.138, "vias": 8, "viasWanted": 0, "watts": 0.5133333333333333, "x": 115.12, "y": 91.0 } ], "dcMaxIterations": 60000, "heat": { "budgetC": 35.0, "jouleW": 0.089, "movingAirWPerM2K": 25.0, "peakRiseC": 594.24072265625, "peakRiseMovingC": 523.748291015625, "stillAirWPerM2K": 10.0, "tabW": 6.04335925925926 }, "heatsinks": [], "inputIdentity": { "algorithm": "sha256", "board": "1681eb90e49f4f229afe89bb75ff1738b7503907a52cd174e8b3d64b120082f4", "solverVersion": "0.6.2", "spec": "e812fff27c10eca19861a8c749ab16822648fe4759e211b0d253adfed1f82dca" }, "issues": [ { "at": [ 115.12, 91.0 ], "fix": "More copper under the tab and more vias to the other layers, or a heatsink; moving air alone does not bring it in.", "kind": "tab-rise", "layer": "F.Cu", "net": "LOAD_POS", "reference": "D1", "severity": "high", "what": "D1: +138 °C at its tab in still air (+74 °C in moving air) against a 35 °C budget" }, { "at": [ 127.46, 82.0 ], "fix": "More copper under the tab and more vias to the other layers, or a heatsink; moving air alone does not bring it in.", "kind": "tab-rise", "layer": "F.Cu", "net": "LOAD_POS", "reference": "Q1", "severity": "high", "what": "Q1: +590 °C at its tab in still air (+520 °C in moving air) against a 35 °C budget" }, { "at": [ 136.625, 85.7 ], "fix": "More copper under the tab and more vias to the other layers, or a heatsink; moving air alone does not bring it in.", "kind": "tab-rise", "layer": "F.Cu", "net": "SHUNT_P", "reference": "RSH1", "severity": "high", "what": "RSH1: +140 °C at its tab in still air (+78 °C in moving air) against a 35 °C budget" } ], "log": [ "5V_AUX: 0.3 A, 2 layer(s), 1555 iterations, residual 9.1e-8", "DUT_FUSED: 3 A, 2 layer(s), 297 iterations, residual 8.5e-8", "DUT_POS: 3.000220385674931 A, 2 layer(s), 1378 iterations, residual 9.5e-8", "GND: 3 A, 2 layer(s), 14294 iterations, residual 9.9e-8", "LOAD_POS: 3.0000289156626505 A, 2 layer(s), 2441 iterations, residual 9.8e-8", "SHUNT_P: 3 A, 2 layer(s), 552 iterations, residual 9.5e-8", "heat, still air: 4609 iterations, residual 9.9e-8", "heat, moving air: 3907 iterations" ], "method": "Copper fraction per cell from the board's filled polygons, tracks, pads and vias; DC conduction per loaded net between its terminals (σ 5.8e4 S/mm × thickness); heat: actual copper layers coupled through the dielectric and every via and plated-pad barrel, copper 0.40 W/mm·K, FR4 0.3/0.6 W/m·K, 10 (still) or 25 (moving) W/m²K to the air on both faces; one steady-state solve each. Optional rectangular heatsinks use a 3D finite-volume conducting block with specified conductivity, contact resistance and air loss on exposed faces. Copper thickness may differ by layer; Joule heat is deposited on its source layer. This remains a screening model: rectangular board outline, prescribed chip watts and convection; no fins, radiation, airflow solve or junction-temperature qualification.", "nets": [ { "amps": 3.000220385674931, "copperMm2": 74.8, "iterations": 1378, "jouleW": 0.014, "layers": [ "F.Cu", "B.Cu" ], "net": "DUT_POS", "peakAt": [ 107.05, 94.15 ], "peakJ": 53.4849967956543, "peakLayer": "F.Cu", "platedConnections": [ { "amps": -1.0444065845880923, "at": [ 104.0, 89.6 ], "barrelAreaMm2": 0.03337942194439156, "from": "F.Cu", "meanBarrelJ": 31.288935630102323, "resolvedPerimeterFraction": 0.8130841121495327, "to": "B.Cu" }, { "amps": -0.00022038515844395254, "at": [ 144.5, 82.0 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 0.008633941501648148, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": -0.2092944423185595, "at": [ 108.0, 100.0 ], "barrelAreaMm2": 0.06322455215349458, "from": "F.Cu", "meanBarrelJ": 3.3103349124631367, "resolvedPerimeterFraction": 0.7530864197530861, "to": "B.Cu" } ], "platedPads": 1, "residual": 9.465323364682494e-8, "vias": 2 }, { "amps": 3.0000289156626505, "copperMm2": 529.9, "iterations": 2441, "jouleW": 0.014, "layers": [ "F.Cu", "B.Cu" ], "net": "LOAD_POS", "peakAt": [ 122.95, 80.75 ], "peakJ": 40.110206604003906, "peakLayer": "B.Cu", "platedConnections": [ { "amps": 0.248569831114354, "at": [ 119.2, 91.4 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 9.738121187782657, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": 0.2439909682702784, "at": [ 116.6, 88.8 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 9.558736903382794, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": 0.2089656724880691, "at": [ 117.164811, 88.762326 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 8.186564852430346, "resolvedPerimeterFraction": 0.8134556574923547, "to": "B.Cu" }, { "amps": 0.0012254115995828493, "at": [ 115.0, 94.0 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 0.048007461758955525, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": -0.6962096422894364, "at": [ 126.05, 87.2 ], "barrelAreaMm2": 0.03337942194439156, "from": "F.Cu", "meanBarrelJ": 20.857450540913703, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": 0.04080347402329953, "at": [ 113.2, 93.2 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 1.598541436585813, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": 0.28288460266880067, "at": [ 119.65, 91.0 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 11.082457314295727, "resolvedPerimeterFraction": 0.8287461773700306, "to": "B.Cu" }, { "amps": 0.4350989094288699, "at": [ 119.8, 88.4 ], "barrelAreaMm2": 0.03337942194439156, "from": "F.Cu", "meanBarrelJ": 13.034944408376, "resolvedPerimeterFraction": 0.8130841121495327, "to": "B.Cu" }, { "amps": 0.5695277157476335, "at": [ 114.5, 88.4 ], "barrelAreaMm2": 0.03337942194439156, "from": "F.Cu", "meanBarrelJ": 17.06224022382527, "resolvedPerimeterFraction": 0.8130841121495327, "to": "B.Cu" }, { "amps": 0.30706356855709305, "at": [ 118.2, 88.4 ], "barrelAreaMm2": 0.03337942194439156, "from": "F.Cu", "meanBarrelJ": 9.199187723162058, "resolvedPerimeterFraction": 0.8130841121495327, "to": "B.Cu" }, { "amps": -0.08899940096515521, "at": [ 118.095288, 93.139877 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 3.4866940543561977, "resolvedPerimeterFraction": 0.9602446483180428, "to": "B.Cu" }, { "amps": 0.2523271689310018, "at": [ 118.0, 91.0 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 9.885320913662191, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": 0.04410786542836569, "at": [ 114.2, 93.2 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 1.7279962614539124, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": -0.7364040414958926, "at": [ 126.8, 87.2 ], "barrelAreaMm2": 0.03337942194439156, "from": "F.Cu", "meanBarrelJ": 22.061617565537976, "resolvedPerimeterFraction": 0.8130841121495327, "to": "B.Cu" }, { "amps": -0.000028913403414576903, "at": [ 135.5, 75.0 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 0.001132728880009846, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": -0.039482805995420665, "at": [ 117.164811, 93.237674 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 1.5468021517069588, "resolvedPerimeterFraction": 0.8165137614678898, "to": "B.Cu" }, { "amps": 0.23410437700823167, "at": [ 119.2, 90.2 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 9.171413858537532, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": 0.005252873016515919, "at": [ 116.2, 93.2 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 0.2057897122492415, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": 0.037092644000851924, "at": [ 115.2, 93.2 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 1.453163728020559, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": 0.21749594223284602, "at": [ 118.0, 90.0 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 8.520751829855204, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": -9.20239939528075e-9, "at": [ 108.2, 82.7 ], "barrelAreaMm2": 0.03337942194439156, "from": "F.Cu", "meanBarrelJ": 2.756907956827858e-7, "resolvedPerimeterFraction": 0.8130841121495327, "to": "B.Cu" }, { "amps": -0.06738609587557, "at": [ 127.46, 82.0 ], "barrelAreaMm2": 0.08835729338221295, "from": "F.Cu", "meanBarrelJ": 0.7626545958585845, "resolvedPerimeterFraction": 0.9469496021220158, "to": "B.Cu" } ], "platedPads": 1, "residual": 9.817949832114979e-8, "vias": 21 }, { "amps": 3.0, "copperMm2": 5074.1, "iterations": 14294, "jouleW": 0.033, "layers": [ "F.Cu", "B.Cu" ], "net": "GND", "peakAt": [ 139.65, 89.85000000000001 ], "peakJ": 58.18177032470703, "peakLayer": "F.Cu", "platedConnections": [ { "amps": 6.622669646021261e-9, "at": [ 141.9, 87.3 ], "barrelAreaMm2": 0.03337942194439156, "from": "F.Cu", "meanBarrelJ": 1.9840576200074094e-7, "resolvedPerimeterFraction": 0.8130841121495327, "to": "B.Cu" }, { "amps": 0.021994841767012437, "at": [ 105.3, 80.6 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 0.8616831482447033, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": 0.1909081172215996, "at": [ 139.4, 91.4 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 7.479131207922355, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { "amps": -0.03219052321656458, "at": [ 160.3, 87.0 ], "barrelAreaMm2": 0.03337942194439156, "from": "F.Cu", "meanBarrelJ": 0.964382285295185, "resolvedPerimeterFraction": 0.8130841121495327, "to": "B.Cu" }, { "amps": 0.6805364166966912, "at": [ 138.0, 100.8 ], "barrelAreaMm2": 0.03337942194439156, "from": "F.Cu", "meanBarrelJ": 20.38790299695515, "resolvedPerimeterFraction": 0.8130841121495327, "to": "B.Cu" }, { "amps": 2.0497199011674957e-9, "at": [ 128.7, 42.3 ], "barrelAreaMm2": 0.03337942194439156, "from": "F.Cu", "meanBarrelJ": 6.140669255993187e-8, "resolvedPerimeterFraction": 0.8130841121495327, "to": "B.Cu" }, { "amps": 2.1223475092599983e-6, "at": [ 147.3, 89.0 ], "barrelAreaMm2": 0.03337942194439156, "from": "F.Cu", "meanBarrelJ": 0.00006358251238729427, "resolvedPerimeterFraction": 0.8130841121495327, "to": "B.Cu" }, { "amps": 1.7973423936452508e-7, "at": [ 113.3, 43.0 ], "barrelAreaMm2": 0.02552544031041707, "from": "F.Cu", "meanBarrelJ": 7.04137664928642e-6, "resolvedPerimeterFraction": 0.9999999999999999, "to": "B.Cu" }, { 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Outer-layer equal-width microstrip only; sampled reference coverage and parallel partner gaps. No solder mask, pads, packages, loss, dispersion, crosstalk, S-parameters or eye diagrams.", "sampleMm": 0.05, "sources": [ "https://www.ti.com/lit/an/slva531a/slva531a.pdf", "https://www.ti.com/seclit/eb/slyw038c/slyw038c.pdf" ] }, "source": { "board": "/home/adom/project/adom-custom-electronic-load/checkpoints/unclipped-hotspots-v1/candidate-v85.kicad_pcb", "spec": "design/spec.json" }, "terminalAssignments": { "5V_AUX": { "mode": "heuristic", "pins": null }, "DUT_FUSED": { "mode": "explicit", "pins": [ { "amps": 3.0, "pad": "2", "reference": "F1" }, { "amps": -1.5, "at": [ 111.138, 90.08 ], "pad": "2", "reference": "D1" }, { "amps": -1.5, "at": [ 111.138, 91.92 ], "pad": "2", "reference": "D1" } ] }, "DUT_POS": { "mode": "explicit", "pins": [ { "amps": 3.000220385674931, "pad": "1", "reference": "J1" }, { "amps": -3.0, "pad": "1", "reference": "F1" }, { "amps": -0.00022038567493112948, "pad": "1", "reference": "R24" }, { "amps": 0.0, "pad": "1", "reference": "TP1" } ] }, "GND": { 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